不锈钢粉未打疫苗压延成型的基础技(ji)艺(yi)步数是:起首是拔取(qu)适当MIM要(yao)求的金属材料碎末和(he)粘(zhan)结力力剂,之后在(❀zai)(zai)一(yi) 定(ding)温(wen)湿度(du)下接受(shou)最合适的办法将碎末和(he)粘(zhan)结力力剂夹杂着成(cheng)分別的喂(wei)料,经制粒后在(zai)(zai)扎(zha)针塑压(ya),提供的塑压(ya)坯颠(dian)末脱脂处理后烧结工艺(yi)低密度(du)化称得上终食品(pin)。
1.MIM咖(ka)啡豆及制粉技艺
💯 MIM质问料粉(fen)(fen)(fen)尘(chen)标准(zhun)较高,粉(fen)(fen)(fen)尘(chen)的挑要益于于混炼、打(da)疫苗成型、脱脂和(he)烧结工艺,而这不(bu)时是相互厌恶的,对MIM材质粉(fen)(fen)(fen)尘(chen)的讨论包含(han)了:粉(fen)(fen)(fen)尘(chen)性能、粒度分(fen)析分(fen)析和(he)粒度分(fen)析分(fen)析分(fen)为、比表皮等(deng),表1中找出了刚好合适于MIM用的材质粉(fen)(fen)(fen)尘(chen)的大大咧🌳咧。
由于(yu)MIM材(cai)(cai)质(zhi)纳米(mi)银溶液(ye)标准很(hen)细,MIM材(cai)(cai)质(zhi)纳米(mi)银溶液(ye)价(jia)格普通型(xing)较高,有(you)的(de)甚至(zhi)达 到传统(tong)意义PM纳米(mi)银溶液(ye)价(jia)格的(de)10倍,这只是欧比(bi)(bi)奥(ao)有(you)限MIM学手艺重视巧用的(de)一种(zhong)关头身(shen)分(fen),欧比(bi)(bi)奥(a💛o)出厂(chang)MIM用材(cai)(cai)质(zhi)纳米(mi)银溶液(ye)的(de)方式首选有(you)羰(tang)基法、超 压力水做(zuo)(zuo)吸(xi)(xi)雾(wu)法、压力其他气体做(zuo)(zuo)吸(xi)(xi)雾(wu)法等。
2.结合剂(ji)
粘(zhan)(zhan)合(he)(he)剂(ji)是MIM厨艺的(de)核 心(xin),在MIM中(zhong)粘(zhan)(zhan)合(he)(he)剂(ji)应(ying)具(ju)带(dai)动话动性(xing)以合(he)(he)理打吊(diao)针生产(chan)和坚定坯块外(wai)观形(xing)状这这两(liang)个之本的(de)本能地机转,最后它还应(ying)应(ying)具(ju)更易法除(chu)、无 毒素、费用公正(zheng)无私等代表性(xing),就此产(chan)生了(le)各大百一样粘(zhan)(zhan)合(he)(he)剂(ji),近(jin)(jin)几天近(jin)(jin)几年来正(zheng)不断(duan)从(cong)光凭通过选购向遵循(xun)对(dui)脱脂形(xing)式及对(dui♊)粘(zhan)(zhan)合(he)(he)剂(ji)功较的(de)明确提出,有(you)面向性(xing)地构想粘(zhan)(zhan)合(he)(he)剂(ji)设计(ji)的(de)标签为的(de)成才(cai)。
粘合剂高(gao)(gao)(gao)级(ji)是由低份子(zi)组元(yuan)与高(gao)(gao)(gao)份子(zi)组元(yuan)打上去一下要的加大剂組成。低份子(zi)组元(yuan)粘稠度低,的活动(dongꩲ)性(xing)好,易脱去;高(gao)(gao)(gao)份子(zi)组元(yuan)粘稠度高(gao)(gao)(gao),程度高(gao)(gao)(gao),持(chi)续压延成型坯程度。三者当配比搭(da)搭(da)配达到高(gao)(gao)(gao)的粉末状原材料装车量,终(zhong)达到高(gao)(gao)(gao) 精 度和高(gao)(gao)(gao)平衡性(xing)的终(zhong)产物(wu)。
3.混炼
混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system. The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders