金属制粉丝打吊针定型的基础(chu)工艺设备步数是:起首是拔(ba)取比(bi)较适合MIM♓标准的金屬纳米银(yin)溶液状原材料(liao)(liao)和结(jie)合剂(ji)(ji),又被称为在(zai)一 定(ding)工作温度下接(jie)纳孩子适当的方案将纳米银(yin)溶液状原材料(liao)(liao)和结(jie)合剂(ji)(ji)掺(chan)杂成分別的喂料(liao)(liao),经(jing)制粒后在(zai)打点滴成型法,授(shou)予的成型法🎀坯(pi)颠末脱脂预防(fang)后烧(shao)结(jie)法高密度化成了(le)终(zhong)纺织(zhi)品。
1.MIM咖啡(fei)豆及制粉工艺
MIM对证料粉(fen)化(hua)請求较高,粉(fen)化(hua)的(de)挑选到要非(fei)常有利于促进混炼、挂水(s🥂hui)热挤压、脱脂和(he)焙(bei)烧,而这似(si)乎是双(shuang)方抵触情绪的(de),对MIM材质粉(fen)化(hua)的(de)讨论包含了(le):粉(fen)化(hua)外型、粒径(jing)和(he)粒径(jing)构成的(de)、比表(biao)层等,表(biao)1中标出了(le)适当(dang)于MIM用的(de)材质粉(fen)化(hua)的(de)脾(pi)气。
如(ru)果MIM资料(liao)颗(ke)粒状(zhuang)原材(cai)料(liao)要(yao)求很细(xi),MIM资料(liao)颗(ke)粒状(zhuang)原材(cai)料(liao)价格多少平凡较高(gao),有的乃至于达 到传统式PM颗(ke)粒状(zhuang)原材(cai)料(liao)价格多少的10倍,它是如(ru)今特定MIM匠人基(ji)本(ben)上(shang)根据的一(yi)位(wei)关(guan)头身(shen)分,如(ru)今生(sheng)厂(chang)MIM用资料(liao)颗(ke)粒状(zhuang)原材(cai)料(liao)的具体方法重在有羰基(ji)法、超 高(g🅘ao)压电(dian)电(dian)水吸雾法、高(gao)压电(dian)电(dian)气(qi)物吸雾法等。
2.黏接剂(ji)
黏结(jie)(jie)力剂(ji)(ji)(ji)是MIM传统(tong)手工艺的(de)(de)(de)核(he) 心,在MIM中黏结(jie)(jie)力剂(ji)(ji)(ji)兼(jian)具(ju)(ju)大力加强营销活动(dong)性以该用打吊针制作和维持坯(pi)块外观设计这一个基础的(de)(de)(de)身(shen)体(ti)身(shen)体(ti),与此(ci)同时它(ta)还应(ying)兼(jian𒊎)具(ju)(ju)适于法除、无 渗(shen)透性、费(fei)用公(gong)正(zheng)无私等独特,在此(ci)产生 了(le)各(ge)种各(ge)样百(bai)魔(mo)鬼般(ban)黏结(jie)(jie)力剂(ji)(ji)(ji),近几(ji)近年来正(zheng)日益(yi)从(cong)光靠(kao)通过选好向遵照对脱脂习惯及对黏结(jie)(jie)力剂(ji)(ji)(ji)攻效(xiao)的(de)(de)(de)表单提交,有(you)真性需求地总体(ti)目标黏结(jie)(jie)力剂(ji)(ji)(ji)系统(tong)的(de)(de)(de)的(de)(de)(de)标地原则什么是成长。
粘(zhan)接剂一般是由低(di)份子组(zu)元(yuan)(yuan)与高(gao)份子组(zu)元(yuan)(yuan)配上有些(x⛎ie)要的添(tian)加剂组(zu)合(he)。低(di)份子组(zu)元(yuan)(yuan)消费黏(nian)性(xing)(xing)低(di),生活性(xing)(xing)好,易脱去;高(gao)份子组(zu)元(yuan)(yuan)消费黏(nian)性(xing)(xing)高(gao),強(qiang)度高(gao),坚持学习挤压成型坯強(qiang)度。两种(zhong)当分配比例(li)搭配合(he)作☂(zuo)为高(gao)的粉末状原材料装入(ru)量,终作(zuo)为高(gao) 精 度和(he)高(gao)均(jun)匀性(xing)(xing)的乙酰(xian)乙酸。
3.混(hun)炼
混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system. The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders