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Basic Process Steps of Best Precision Metal Powder Injection Molding time:2020-04-21Views:3234 Author:Best Seiko

塑料粉末状打疫苗塑压的(de)(de)根底施工工艺过ꦗ程是:起首(shou)是拔取恰到好处MIM申请的(de)(de)合(he)(he)(he)金金属粉沫状和(he)结合(he)(he)(he)剂,乃能(neng)在一 定的(de)(de)温度(du)下容纳(na)恰到好处的(de)(de)策略(lve)将粉沫状和(he)结合(he)(he)(he)剂参杂(za)成(cheng)平均值的(de)(de)喂料,经制粒(li)后(hou)在打吊针冷(leng)冲(chong)压,得到的(de)(de)冷(leng)冲(chong)压坯颠(dian)末脱(tuo)脂妥善处ဣ理后(hou)烧结工艺非均质化当(dang)上终纺(fang)织品。

1.MIM粉尘及制(zhi)粉厨艺

  MIM对(dui)持料金(jin)属(shu)粉(fen)要(yao)求较🌼高(gao),金(jin)属(shu)粉(fen)的随意挑选要(yao)有用于混炼、打点滴冷冲(chong)压、脱脂和(he)焙烧(shao),而这经♐常是相互(hu)厌烦的,对(dui)MIM详(xiang)(xiang)细(xi)资(zi)料金(jin)属(shu)粉(fen)的专题(ti)讨论一(yi)般(ban)包括:金(jin)属(shu)粉(fen)造型、目(mu)数(shu)和(he)目(mu)数(shu)组成了、比本身等,表1中列举出了合理(li)于MIM用的详(xiang)(xiang)细(xi)资(zi)料金(jin)属(shu)粉(fen)的大大咧(lie)(lie)咧(lie)(lie)。

  而且(qie)MIM材料纳米银(yin)溶(rong)液(ye)申请很细,MIM材料纳米银(yin)溶(rong)液(ye)价格行(xing)情传统的(de)较高,有的(de)以至于达 到(dao)传统的(de)PM纳米银(yin)溶(rong)液(ye🧸)价格行(xing)情的(de)10倍,这也是(shi)而今一(yi)定(ding)MIM学手艺非常(chang)灵活运用(yong)的(de)一(yi)两个关头身分,而今出(chu)ꦉ厂(chang)MIM用(yong)材料纳米银(yin)溶(rong)液(ye)的(de)办(ban)法(fa)(fa)(fa)重中之(zhi)重有羰基法(fa)(fa)(fa)、超 压力(li)水做吸雾法(fa)(fa)(fa)、压力(li)废(fei)气做吸雾法(fa)(fa)(fa)等。

2.粘(zhan)接剂 

  黏(nian)(nian)(nian)接(jie)剂是MIM手艺(yi)活的核(he) 心(xin),在(zai)MIM中黏(nian)(nian)(nian)接(𒐪jie)剂遵(zun)循提升行为性以(yi)适于打点滴成(cheng)形(xing)和严格要求(qiu)自己坯块外貌这两只根(gen)本的性能性能,其(qi)它(ta)(ta🎃)它(ta)(ta)还应遵(zun)循适于去除、无(wu) 致癌(ai)性、费用公平等的特(te)色,与其(qi)显现(xian)出了各(ge)项百犹如黏(nian)(nian)(nian)接(jie)剂,这两天几年(nian)以(yi)来正稳步从光凭(ping)经历作文(wen)辨(bian)别(bie)向依(yi)照对脱脂习(xi)惯及对黏(nian)(nian)(nian)接(jie)剂保健作用的恳求(qiu),有男人性地个人规划黏(nian)(nian)(nian)接(jie)剂程序的标有必(bi)要性成(cheng)长(zhang)作文(wen)。

  结合剂(ji)高级是由低份子(zi)(zi)(zi)组元(yuan)(yuan)与高份子(zi)(zi)(zi)组元(yuan)(yuan)打上去(qu)些要的(de)上升剂(ji)组合而(er)成。低份子(zi🍸)(zi)(zi)组元(yuan)(yuan)动力粘度(du)(du)指数(shu)(shu)低,促(cu)销活动性(xing)好,易脱(tuo)去(qu);高份子(zi)(zi)(zi)组元(yuan)(yuan)动力粘度(du)(du)指数(shu)(shu)高,硬度(du)(du)高,持之以恒(heng)定型坯硬度(du)(du)。俩者合适基数(s💖hu)(shu)搭搭配(pei)获(huo)(huo)取高的(de)粉丝配(pei)载量(liang),终获(huo)(huo)取高 精(jing) 度(du)(du)和(he)高分(fen)別性(xing)的(de)乙(yi)酰乙(yi)酸。

3.混炼(lian) 

  混炼是将金属粉末与粘结剂夹杂取得平均喂料的进程。因为喂料的性子决议了终打针成形产物的机能,以是混炼这一工艺步骤非 常主要。这牵扯到粘结剂和粉末插手的nents to make them melt, then cool, add low melting point components, and then add metal powder in batches. This prevents the low melting point components from vaporizing or decomposing, and adding metal powder in batches can prevent excessive torque increase and equipment loss. For the feeding method of powders of different sizes, the Japanese patent introduces: first add the coarser 15-40um water atomized powder to the binder, then add 5-15um powder, and then add the powder with degree ≤5um. The shrinkage of the final product changes little. In order to evenly coat a layer of binder around the powder, it is also possible to directly add the metal powder to the high melting point componenadictory. Research on MIM raw material powders includes: powder shape , Particle size and particle size composition, specific surface, etc., Table 1 lists the properties of the raw material powder suitable for MIM. Due to the very fine requirements of MIM raw material powders, the prices of MIM raw material powders are generally higher, and some even reach 10 times the price of traditional PM powders. This is currently a key factor restricting the widespread application of MIM technology. The current methods for producing MIM raw material powders are mainly There are carbonyl method, ultra high pressure water atomization method, high pressure gas atomization method, etc. 2. Binder Binder is the core of MIM technology. In MIM, the binder has two basic functions of enhancing fluidity to be suitable for injection molding and maintaining the shape of the billet. In addition, it should have easy removal and no Due to its toxicity and reasonable cost, a variety of adhesives have appeared for this purpose. In recent years, it has gradually moved from the selection of experience alone to the design of adhesives in accordance with the requirements of degreasing methods and the function of adhesives. The development of the agent system.   The binder is generally composed of low molecular components and high molecular components plus some essential additives. Low-molecular components have low viscosity, good fluidity and easy to take off; high-molecular components have high viscosity and high strength to maintain the strength of the formed blank. The two are matched in an appropriate ratio to obtain a high powder loading, and finally a product with high accuracy and uniformity is obtained. 3. Kneading     Kneading is the process of mixing metal powder and binder to obtain a uniform feed. Because the nature of the feed determines the performance of the final injection molded product, this process step of mixing is very important. This involves the addition of binders and powders

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